- December 8, 2022
China Jiangsu Stainless Steel Company 50KW Equipped with FINE CUTTING I Series Nitrogen Generator Cutting Success Case.
Article Summary
In order to effectively help Wuxi Stainless Steel Company to completely solve the low efficiency of oxygen cutting and the existence of thick oxide skin, Raysoar made full use of more than 10 years of experience in laser cutting application field accumulation and precipitation, concentrated on research and development, and after passing a large number of process tests, launched a new Auxiliary gas supply solution-FINE CUTTING-I series.
Overview of Retrofit Cases
Service content: The world’s first 50000W equipped with RAYSOAR nitrogen generator
Service time: October 8, 2022
Project address: Huishan District, Wuxi City, Jiangsu Province
Client Company Profile
Wuxi Stainless Steel Company was established on February 21, 2012. The main business scope includes sales of metal materials and their products; metal material processing. The main plate cutting is concentrated on carbon steel 25MM-40MM. The original laser blanking mainly adopts the traditional oxygen cutting, which is inefficient, and the thick oxide skin also affects the subsequent welding process.
Carbon steel cutting efficiency comparison
Also cutting 25~40MM carbon steel, in the application scenario of using 50KW Chuangxin laser, the cutting speed is increased by 173%~250% compared with plasma 300A, and the average cutting speed is increased by 206% compared with plasma 300A.
FINE CUTTING equipment equipped with scene diagram
The world’s first 50KW laser cutting machine is equipped with FINE CUTTING nitrogen machine technology
Problems existing in current high-power fiber laser cutting equipment:
At present, high-power fiber laser cutting equipment on the market has many common problems in different plate cutting and processing scenarios:
- The use of oxygen to cut medium and thin carbon steel is inefficient and easy to hang oxidation slag;
- The use of liquid nitrogen to cut carbon steel is expensive and the cutting section is rough; medium-thick carbon steel has serious slag hanging, and thick carbon steel cannot be cut;
- The use of air cutting carbon steel has serious slag hanging, which increases the cost of manual grinding, deburring machines and grinding consumables;
- Oxygen is used to cut carbon steel, which has high requirements on the quality of the plate, and many oxide layers, serious corrosion, and materials will seriously affect the stability of cutting quality;
- Using air to cut stainless steel or carbon steel in large quantities may easily cause pipeline pollution;
- The use of liquid nitrogen to cut aluminum plates has serious slag hanging and poor section quality;
Raysoar has witnessed the development of fiber laser power from 500W to today’s 50,000W. It has been working hard from manufacturing to service. High-power laser cutting machines are equipped with nitrogen generators to achieve perfect cutting.
Equipped with Raysoar FINE CUTTING process for efficient batch cutting production site pictures
On-site display of Raysun FINE CUTTING cutting effect
Conclusion
Wuxi Stainless Steel Co., Ltd. 50kw laser cutting 25-40mm carbon steel, equipped with Raysoar FINE CUTTING-I series nitrogen machine cutting technology, with the cutting auxiliary gas supply scheme technology can perfectly achieve faster cutting speed, more delicate cross-section lines, no medium and thin plates Hanging slag, thick plate hanging slag is smaller. It solves the problem of low efficiency of oxygen cutting and serious oxidation of cutting section, and achieves a gorgeous transformation of cost reduction and cutting efficiency improvement.
